Product Design & Manufacturing Case Studies

In-Bore MRI Infotainment System

Innovere’s Innovision is an in-bore MRI infotainment system designed to reduce patient anxiety by bringing video, audio, and patient-facing information directly into the scanning environment without compromising MRI compatibility. 

In-Bore MRI Infotainment System - Challenge
In-Bore MRI Infotainment System - Outcome
In-Bore MRI Infotainment System - Approach

Retinal Imaging System

CellView’s WR-1 is a retinal imaging system used by clinicians to capture widefield images of the retina, supporting screening, diagnosis, and monitoring through an optomechanical platform designed to image deep into the periphery of the eye.

Retinal Imaging System - Approach
Retinal Imaging System - Challenge
Retinal Imaging System - Outcome

Rapid Blood Analyzer


Qvella’s rapid blood analyzer is a compact diagnostic instrument designed to support fast sample preparation and analysis through integrated industrial design, enclosure architecture, and prototype manufacturing development.

Rapid Blood Analyzer
- Challenge
Rapid Blood Analyzer
 - Outcome
Rapid Blood Analyzer
- Approach

Oxygen Accessory for Ventilator

Baylis’s 100% oxygen accessory is a ventilator add-on designed to extend the oxygen delivery capability of the V4C-560, enabling clinicians to support more severe respiratory cases through an integrated enclosure, flow regulation, plenum, tubing, and manufacturing-transfer architecture built around an existing ventilator platform.

Oxygen Accessory for Ventilator - Approach
Oxygen Accessory for Ventilator - Outcome
Oxygen Accessory for Ventilator - Challenge

Mobile Medical Workstation

Amico’s Hummingbird LCD and AIO Powered Electric Lift Mobile Workstation is a production-grade, ergonomically engineered point-of-care computing and storage platform designed for clinicians and nurses, enabling continuous bedside documentation and medication workflows through integrated industrial design, mechanical engineering, and modular SmartDrawer development.


Mobile Medical Workstation - Challenge
Mobile Medical Workstation - Outcome
Mobile Medical Workstation - Approach

Surgical Monitoring System

FluidAI’s Stream™ platform is a surgical monitoring system for clinical teams that detects early post-operative complications by integrating precision fluid sensing, molded flow channels, and a bedside-ready enclosure architecture.

Surgical Monitoring System - Outcome
Surgical Monitoring System - Approach
Surgical Monitoring System - Challenge

POC Blood Analyzer

Verv’s cartridge-based diagnostic platform is a point-of-care blood analyzer designed for decentralized testing, enabling single-drop biomarker analysis through integrated electrochemistry and precision mechanical interfaces.


POC Blood Analyzer - Outcome
POC Blood Analyzer - Challenge
POC Blood Analyzer - Approach

Mobile Shower Commode Chairs

Raz products are mobility, toileting and bathing systems designed for caregivers, clinicians, and individuals with mobility impairments. They improve safety, positioning and accesibility during toileting, bathing and tub transfers though innovative designs.

Mobile Shower Commode Chairs
Mobile Shower Commode Chairs - Approach
Mobile Shower Commode Chairs - Challenge

Nuvio One Rollator

Nuvio One is a close-reach mobility device designed to help people with reduced mobility walk, rise, and move with greater support and control.

Nuvio One Mobility Device - Outcome
Nuvio One Mobility Device - Challenge
Nuvio One Mobility Device - Approach

Connected Access Hardware

Sera4’s AP3 is a connected padlock designed to secure remote and distributed physical assets, enabling identity-based access control, real-time monitoring, and auditable field operations.

Connected Access Hardware - Approach
Connected Access Hardware - Challenge
Connected Access Hardwar

Laser Rangefinder Monocular

Newcon’s LRM 3500M is a rugged laser rangefinder monocular designed for military and field operators who need precise long-range distance measurement, targeting support, and observation in demanding environments.

Laser Rangefinder Monocular
Laser Rangefinder Monocular - Challenge
Laser Rangefinder Monocular - Approach

Recirculating Shower

RainStick is a recirculating shower system for homeowners and sustainability focused builders. It delivers a high-flow shower experience while reducing water and energy consumption by recirculating water through an integrated filtration and UV sanitation system.

Recirculating Shower
Recirculating Shower - Outcome
Recirculating Shower - Approach

Portable Water Purification

Portage is a durable, reliable, go-anywhere water filtration system to provide safe drinking water anywhere in the world. Its novel graphene ultrafilter technology cleans the dirt and bacteria from the water, and when used in a brackish or sea water environment, an optional reverse-osmosis stage removes the salt.

Portable Water Purification
Autonomous Weed Picking Robot - Outcome
Portable Water Purification - Approach

EV Charger Pedestal

Rivian’s Level 2 charger pedestal is an outdoor mounting and cable-management system designed to support one- or two-charger wallbox configurations, combining structural support, service access, and a cleaner field-ready charging experience around an existing charger platform.

Ev charger pedestal
EV Charger Pedestal - Outcome

Portable Forensic Document Imaging System

A portable forensic document imaging system that enables field operators to examine and capture records using transmitted, visible, infrared, ultraviolet, and edge lighting within a compact deployable copy stand.

Portable Forensic Document Imaging System - Outcome
Portable Forensic Document Imaging System - Approach
Portable Forensic Document Imaging System - Challenge

Autonomous Weed Picking Robot

Nexus Robotics’ platform is an autonomous, AI-driven agricultural vehicle that enables growers to selectively remove weeds at field scale by integrating machine vision, hybrid-electric propulsion, and robotic manipulation into a commercially deployed, field-ready system.

Autonomous Weed Picking Robot - Outcome
Autonomous Weed Picking Robot - Challenge
Autonomous Weed Picking Robot - Approach

Lidar Surface Map Scanner

RockMass Eon is a handheld LiDAR-based underground mapping device designed for geotechnical engineers to capture structured geological data at the rock face with less physical strain, faster field workflow, and reduced post-shift transcription.

Lidar Surface Map Scanner
Lidar Surface Map Scanner - Approach
Lidar Surface Map Scanner - Challenge

Surgical Mining Instrumentation

Novamera’s control unit is a ruggedized subsurface electronics housing for its Surgical Mining™ system, designed to package and protect control, power, communication, conditioning, and telemetry electronics in a compact assembly for underground operation.

Mining Instrumentation
Mining Instrumentation - Approach
Mining Instrumentation - Challenge

For the Pioneers Building What's Next

A quarterly signal from the engineers and strategists shaping what’s next in product development and manufacturing

Featured Case Studies

Deep dives into complex product challenges and the innovative solutions that delivered real-world impact.

Customer Testimonials

"Having worked with several engineering firms over the years, Inertia truly stood out. They were the only team that consistently delivered exactly what we expected: organized, proactive, and always moving forward. Their exceptional communication and project management, with regular, in-depth updates, were especially reassuring given our significant investment.

Unlike other firms, who lacked oversight and attention to detail, Inertia excelled in every aspect, from project management to design controls. Their talented team delivered a diagnostic device platform that exceeded our expectations. Without a doubt, they are our top recommendation. No one else comes close."

Jeff Sutton

Jeff SuttonVerv Technologies

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"We needed a company to work with us on the development of a novel medical device in record time, while in the middle of the COVID-19 pandemic. Inertia was an excellent partner.

They stepped up to meet this challenge and we were able to successfully complete the project."

Neil Godara

Neil GodaraVice President and General Manager, Baylis Medical

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"Inertia brings creative design, thoughtful engineering, and a sensitivity to scaled manufacturing, along with proactive thinking around potential roadblocks. I haven't contracted a firm with the same scope as Inertia before. Other vendors have had much more specific areas of focus for support. With those vendors, I've had to be much more hands-on in terms of providing instruction on wants and needs, and it's been more stressful overall since aspects can go wrong if I'm not micromanaging.

With Inertia, I don't have any of those concerns. It's been a great collaborative process with clear communication, and the team at Inertia really understands what we're building, like they're part of our company. It's been a pleasure working with Inertia so far and we hope to have many more years of successful collaboration ahead."

Eric Kriegstein

Eric KriegsteinChief Executive Officer, Infusense

"Working with Inertia is a very positive experience. We are developing a new analytical device in an environment where the path is still evolving and the work requires flexibility and sound product development judgment. What has stood out is the way the Inertia team has embraced that reality: they listen carefully, adapt as the project changes, and help us keep moving without forcing the work into a rigid process.

Even when issues came up, the team responded constructively and improved the way we worked together. Their capacity of combining technical capability, responsiveness, patience in due time, and genuine collaboration is very valuable, and I would recommend Inertia without hesitation."

Veronique Bougie

Veronique BougieChief Operating Officer, Anasens

"What stands out with Inertia is that they do not wait. They come into a meeting having already found the problem, gone to the root cause, and put it on paper: this is why, this is the consequence, these are the options, and this is the one we recommend. Usually in R&D someone tells you there is a problem and it is yours to work out. Here the solution arrives with it.

Everything around the work is just as organized. The presentations are well structured, bullet points come after every meeting so nobody gets lost in who said what, and the action items are always clear. Having worked with other engineering teams in different contexts, Inertia stands out as extremely rigorous, both in documenting the thinking behind a decision and in knowing medical devices and manufacturing properly.

For us the value is the quality. The team is autonomous, they get the product, and we have never had to micromanage. We trust their expertise."

Lynn Doughane

Lynn DoughaneCofounder, Juno

"The next growing season waits for no one. That’s why we partnered with Inertia to be our turn-key hardware engineering and manufacturing team.

In six short months they delivered a clean-sheet engineered design for our autonomous weed-picking vehicle."

Luc Labbé

Luc LabbéChief Executive Officer, Nexus Robotics

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"We needed a partner who could design, manufacture, and supply-manage our smart lock hardware product so that our team could focus on developing our core services and IP, which is access control and encryption software.

The Inertia team certainly delivered on the hardware."

David Coode

David CoodeChief Executive Officer, Sera 4

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"From the early stages of the project, we were driven by ambitious timelines with a fail-fast mentality. Countless rapid iterations based on user feedback ultimately produced a persuasive prototype.

From there, we needed a high-quality product and short time-to-market."

Garry Liu

Garry LiuCofounder and Chief Executive Officer, Innovere Medical

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LigandInnovation
Global

"Being a first-time entrepreneur, the Inertia team fully immersed me in their product development experience and made me feel in total control of my product’s destiny, providing exceptional support required to get the work done right and on time.

They shared with me all their knowledge and understanding of the technical, regulatory, and commercial landscape which empowered me to make the best decisions for my product and my customers. Their transparency, communication, and collaboration are head and shoulders above anything I've ever experienced."

Dayo Olakulehin MD

Dayo Olakulehin MDChief Executive Officer, Ligand Innovation Global

"What differentiated Inertia was the combination of structure, ownership, and consistent follow-through throughout the project. The team moved the work forward steadily and independently, without requiring much day-to-day oversight from our side. There was clear progress from week to week, and it felt like dedicated resources were actively advancing the work between meetings rather than waiting for the next check-in to determine what to do next.

The team brought strong communication, thoughtful listening, and creative problem solving to the work. Feedback was taken seriously, ideas were translated into practical next steps, and the overall experience felt smooth and productive.

Inertia came across as a capable, well-organized development partner that could take ownership of a defined scope, maintain momentum, and deliver quality work with a high degree of autonomy."

Wendy Blanda

Wendy BlandaFounder, Blanda & Associates

"The Inertia team gets it, they are good at having empathy and putting themselves in the shoes of the product user.

Inertia always exceeds expectations in terms of communication, setting expectations, and the way the team conducts themselves."

Maria Plummer, RN, BScN

Maria Plummer, RN, BScNCreator of Yewtwist

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Orienting The Work Ahead

When DecisionsStart to Lock In

Every program reaches a stretch where choices around architecture, manufacturability, regulatory path, and system integration start to carry serious consequences.

Let’s talk about what has to hold up next.

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